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Plasma nitriding: Proven surface treatment for long-lasting welding tables

Siegmund welding tables have been setting standards in metalworking for many years. A key factor in their longevity and durability is the proven plasma nitriding process combined with the specially developed tool steel grades X8.7 and X8.8. Siegmund established this revolution as the standard process for welding tables over 15 years ago. Siegmund has continuously refined the thermochemical process of plasma nitriding in combination with special steel alloys for its products, significantly optimizing the surface properties of the tables by making them wear-resistant, corrosion-resistant, and particularly durable. Welding beads, in particular, adhere significantly less, so the surface retains its flatness even after intensive use. With up to 30% increased load capacity, plasma nitriding is worthwhile for every professional user.

Plasma nitriding – the proven hardening process

Plasma nitriding is a thermochemical diffusion process for surface hardening, which Siegmund has used as standard since 2009. It involves enriching the surface layer of a workpiece with nitrogen, forming a highly resistant wear and corrosion protection layer. The process takes place under vacuum at approximately 500°C, resulting in a virtually distortion-free end product. A particular advantage: It is an environmentally friendly technology, as it uses only the natural atmospheric components nitrogen, hydrogen, and oxygen. Furthermore, Siegmund relies entirely on electrical energy for its energy supply, forgoing fossil fuels. A significant portion of this electrical energy comes from the company's own photovoltaic system, which is installed on the roofs of the halls to minimize space consumption.

Advantages of plasma nitriding Siegmund welding tables

Plasma nitrided welding tables from Siegmund offer numerous advantages, especially for applications with high mechanical and thermal stress:


Higher wear resistance

The hardened surface is more resistant to scratches, dents, and wear. This significantly extends the service life of the welding tables.


Optimized corrosion protection

A dense protective coating makes the table resistant to moisture, welding residues, and harsh environments.


Less adhesion of weld spatter

After plasma nitriding, weld spatter adheres significantly less to the surface. This facilitates cleaning and reduces maintenance effort.


Minimized warping

The process takes place at moderate temperatures, ensuring the dimensional accuracy of the table is maintained. The tables are measured again after nitriding, ensuring, in conjunction with further production steps, a virtually distortion-free product.


Permanent solution without additional coating

Unlike powder coatings or chemical treatments, plasma nitriding does not flake off. Minor signs of wear are only visible due to the wear of the BAR coating. Nitriding, as a surface hardness, is permanently maintained. Long-lasting protection without post-treatment.


Unique: The BAR coating for additional protection

Another unique feature offered by Siegmund is the BAR (Black Anti-Rust) coating. This special post-treatment after plasma nitriding creates a black, even smoother surface and further enhances rust protection. The result: a perfect combination of hardness, corrosion resistance, and easy maintenance.

Optimal material combination for maximum resilience

Single-hardened steel grades such as S355J2+N are typically used in welding table production. At Siegmund, however, the focus is on the highest quality: That's why Siegmund relies on its specially developed, double-through-hardened tool steel X8.7 and X8.8. These specially matched materials harmonize perfectly with the plasma nitriding process and enable an outstanding combination of high basic hardness and very good nitriding properties. The welding tables in the Professional Extreme X8.7 series represent the Siegmund quality standard. The Professional Extreme X8.8 series was developed for particularly demanding operating conditions – it impresses with its combination of exceptional basic hardness with the BAR coating and superior nitriding quality.

Conclusion: The optimal solution for demanding applications

Plasma nitrided welding tables from Siegmund are the ideal choice for anyone who values ​​durability, resilience, and easy cleaning. Whether in industrial applications, metal construction, or workshops – with this innovative technology, users benefit from maximum performance and minimal maintenance.

For more information, see: www.siegmund.com/plasmanitration


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