Rail System Special
 
 
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Rail System Special

 

To be always one step ahead your competitors in terms of flexibility and accuracy and to fulfil the increasing demands, we offer you various options to expand your field of work individually and flexibly and to adapt to your specific needs.

Thanks to the variety of the rail system, large products can be positioned, aligned and clamped very quickly. The combination of tables, connection frames and accessories (for example U-Squares) offers a multitude of fixtures. Through connection frames with integrated rolls and the fitting rail, tables and accessories can be moved easily and can be fixed in a 100 mm grid.

bild schienensystem vorteile
Your advantages
More work surface, more flexibility.
Above-floor and underfloor installation possible
Expand your work space in any dimension!
structured workspace with many clamping options
Modular System
precise positioning of clamping elements
Overview Rail Options
image rail system
Support- and Foundation Rail
underfloor and above-floor option
Clamping elements are anchored with the rail (movable only with lifting gear and crane)
easy sliding of clamping elements on the rail via leg for U-Square with caster (only for above-floor)
also available in hardened material for an extra charge
image schienesystem xl
Support- and Foundation Rail XL
underfloor and above-floor option
Clamping elements are anchored with the rail (movable only with lifting gear and crane)
through-hardened tool steel (long lifetime)
much higher impact and shock resistance
(suitable for high loads)
additional threaded boreholes for even more clamping possibilities
larger support surfaces
schiensystem rundschiene
Foundation rail with round rail
underfloor and above-floor option
easy sliding of clamping elements on the rail via connecting frame with with rotating rim or leg for U-Square with inserted roller
Hardened and rust-protected rails
centering of load on round rail
lower rolling friction, resulting in smooth operation
Rail components are interchangeable (durability)
Connecting frame overview
 

The Connecting Frame in combination with the table top can be randomly positioned on the foundation rails. By cross-linking several connecting frames and foundation rails, extremely large objects can be handled efficiently. The use of square pipes in the design of the Connecting Frame ensures stability and high quality.

rahmen einfach
Connecting Frame Basic
Compatible with: Support- and Foundation Rail, Support- and Foundation Rail XL, Foundation rail with round rail
connection of table top and connection frame with 280528
fastening to the rail with 280511 (1 bolt per leg)
Bearing load: based on customer requirements 2-10 metric tons (total bearing load depending on construction)
rahmen drehkranz
Connecting Frame with rotating rim
Compatible with: Foundation rail with round rail
connection of table top and connection frame with 280528
Fastening to the rail: 4x Positioning Bolt 280541 (per Connecting Frame)
Casters bearing load 1.5 metric tons (total bearing load depending on construction)
By turning the rotating rim by 90°, the connecting frame can be positioned and moved on the rails lengthways as well as across.
Leg for U-Square overview
 

Leg, connects U-profiles with the rail system, therefore enabling a multitude of configurations. By attaching the Leg using bolts to the foundation rails, quick and precise positioning is ensured, in order to structure complex jobs efficiently.

rahmen einfach
Leg for U-Square Basic
Compatible with: Support- and Foundation Rail, Support- and Foundation Rail XL, Foundation rail with round rail
connection of U-Square and leg with 280528
fastening to the rail with 280511 (2x per Leg)
Bearing load: 2 metric tons per leg
without tilt protection¹
rahmen drehkranz
Leg for U-Square with caster
Compatible with: Support- and Foundation Rail (only for above-floor)
connection of U-Square and leg with 280528
fastening to the rail with 280513 (2x per Leg)
Bearing load: maximum static load per leg 2 metric tons
with tilt protection²
rahmen drehkranz
Leg for U-Square with inserted Roller
Compatible with: Foundation rail with round rail (recommended only in connection with tilt protection)
connection of U-Square and leg with 280528
fastening to the rail with 280511 (1x per Leg)
Bearing load: maximum static load per leg 2 metric tons
with tilt protection²

¹ Protection by crane or other lifting equipment required when moving.
² Tilt protection designed by moving without extra load. Maximum design height 850 mm.

Precise installation is the basis

neue schienesystem description
1
 
Test
  • Checking the condition of the ground and creating a flatness protocol.
2
 
Planning
  • Using the latest CAD-Software, we work out your individual rail- and platformsystem.
3
 
Preparation
  • Cutting the track or milling when underfloor assembly. A flat ground is necessary for all rail systems.
4
 
Installation
  • The assembly takes place on request by 3D metrology and qualified metrologists.When using a 3D laser the creating of a measurement protocol is also possible.
5
 
Approval
  • Approval through customer after creating the measurement protocol.
6
 
Grouting
  • In case of underfloor installation, the rails are grouted after approval.
 
bild rail system
Technical support from consultation to realization
You have a large project and need
support with implementation?
Individual consultation by our experts
Customer specific solutions
Top quality of each component
Installation-Service for your rail system
We look forward to help you
materialize your project!
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